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1)  flanged stave
带凸台冷却壁
1.
Using this program, the temperature profile for flanged stave of blast furnace has been calculated in given conditions and in the same time, the influence of heat transfer coefficient in the furnace, velocity of the cooling water, distance between two pipes, and thickness of the lining has been studied.
应用该软件在给定的假设条件下研究了高炉带凸台冷却壁的温度分布情况,同时研究了炉内对流换热系数、冷却水速度、水管间距及砖衬厚度对冷却壁和耐火材料温度分布的影响,以及冷却壁设计弧形半径的作用。
2)  cooling wall
冷却壁
1.
Failure analysis and prevention for the damaged cooling wall of No.4 BF at Guangsteel;
广钢4号高炉冷却壁破损原因及维护措施
2.
Leak detecting for soft water closed circulation system and solution on making water of cooling wall are also introduced.
分析高炉软水密闭系统本体检漏、冷却壁漏水处理方法。
3.
6 section cooling wall tube root of blast furnace bosh were analyzed from three aspect cooling water of the blast furnace,body of the cooling wall and operation of the blast furnace,and according measures were decided to reduce and eliminate the breakage.
从高炉冷却水、冷却壁本体、高炉操作等三个方面对高炉炉腹第五、六段冷却壁管根破损的原因进行分析,并制定相应的应对措施来消除或减少其对高炉的影响。
3)  copper cooling stave
铜冷却壁
1.
Model for inner proffie control of furnace wall lined with copper cooling stave based on the inverse problems in heat transmission;
铜冷却壁炉墙内型管理传热学反问题模型
2.
Study on the hot characteristics of hot and cold sides of the copper cooling stave with circular channels;
圆孔型铜冷却壁冷面及热面热态特性研究
3.
Adopting copper cooling stave to prolong BF campaign;
采用铜冷却壁延长高炉炉体寿命
4)  stave [英][steɪv]  [美][stev]
冷却壁
1.
The calculation models of the heat transfer coefficient between the blast furnace gas flow and the heat surface of stave are established based on the substitution method of boundary condition.
基于边界条件替代法建立了高炉冷却壁热表面与炉气间的传热系数计算模型。
2.
4 blast furnace was considerably deteriorated, with its shaft's stave seriously damaged, the temperature of the cooling water in the furnace hearth's stave abnormally increased, the furnace bottom's temperature reaching an alarming level, and the furnace shell cracked and deformed in a number of locations.
韶钢4#高炉第一代炉役后期,炉身冷却壁大量损坏,炉缸部分冷却壁水温差超高,炉底、炉基温度达到安全警戒线,炉壳多处开裂变形,依靠外部打水维持生产的情况下,通过采取强化管理、加强高炉操作、炉体修补等措施,保证了高炉按计划安全停炉并创下投产以来的最好生产指标。
5)  copper stave
铜冷却壁
1.
The development and application of the inner profile management model in Angang's BF lined with the copper stave;
鞍钢铜冷却壁高炉操作炉型管理模型开发与应用
2.
Realizing the self-protect ability of a blast furnace cooling system with copper stave;
高炉铜冷却壁自保护能力的实现
6)  cooling stave
冷却壁
1.
Manufacture technology and progress of cooling staves for blast furnace;
高炉冷却壁的制备技术及其进展
2.
Convective heat transfer boundary equivalent replacement and model simplification of cooling stave of blast furnace hearth;
高炉炉缸冷却壁对流换热边界的等效置换与导热模型化简
补充资料:带浮动凸模的拉伸、落料及冲孔复合模

对于拉伸件, 人们习惯于将板料预先剪裁或冲裁到一定形状后,再进行拉伸。对于有不规则法兰的凸缘拉伸件, 拉伸后必须增加切边工序才能保证工件的外形, 如果工件有平面度要求,还要增加整形工序,这就增加了工序数量。因工序数量多造成的定位误差,可能影响到产品的质量, 而且这种设计方法也不能避免手进入冲模危险区域内,不安全。


1 工艺分析


2 模具结构及工作过程


3 聚氨酯橡胶块的设计
在设计聚氨酯橡胶块外形尺寸时, 先初选预压缩量ε1 = 5 % , 终压缩量ε2 = 20 % , 然后计算橡胶高度, 再根据橡胶厂提供的有关图表和数据,计算橡胶的压缩力,最后与工件的成形力比较,如果两者不是很接近,再重选ε1 和ε2 ,直到两者相近为止。


严格来讲, 工件成形力和橡胶压缩力的计算都不是太精确,实际应用时,还需在计算基础上通过调整橡胶高度来调整橡胶的压缩力。
同时,聚氨酯橡胶组织细密,内部没有气泡和空隙, 可以认为其体积不可压缩, 因此,聚氨酯橡胶块的安放空间要根据体积不变的原则来计算。


4 凸凹模设计
工件浅圆锥台成形时, 该处材料在切向和径向均受拉应力,使工件紧贴凸模成形,而凹模部分只参与圆角R3mm的成形。故可将凸凹模成形部位的形状简化,如图3 所示。这样既不影响成形, 又有利于成形时的金属流动,降低了成形力,也提高了凸凹模的强度。
另外, 高度H设计得比浅圆锥台高4~6mm,以使凸凹模刃磨后不影响成形高度。


5 其它关键零件
拉伸凸模与固定板之间采取H7/ h6 滑动配合,固定板调质处理。拉伸压边力由4 个螺堵调节, 压料块5 及凸凹模10 工作表面粗糙度值要求低,以避免在工件表面留下压痕。

说明:补充资料仅用于学习参考,请勿用于其它任何用途。
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